How to Open a Food Truck: Kitchen Layout, Equipment & Power Requirements

Launching a food truck in Canada is not just a business dream, it’s a strategic venture that needs cutting-edge planning, the right equipment, and a design that performs well under stress. Whether you’re hawking gourmet burgers on Toronto sidewalks or handcrafted coffee in Vancouver’s city center, the success of your mobile kitchen starts with how it’s built.

Learning how to open up a food truck in Canada requires having an acute focus on the efficiency of your kitchen, following health and fire codes, and being very accurate about power and utility calculations. Let’s walk you through everything you need to build your food truck kitchen, from layout and equipment to power and plumbing, and how to get it all fitted out province by province.

Kitchen Layout: How to Design a Food Truck for Speed, Safety & Storage

Your food truck kitchen layout must be functional, compact, and flow logically from prep to service. Every square inch counts, and the right layout minimizes movement, reduces wait times, and keeps your crew safe.

Key Food Truck Kitchen Zones:

  1. Cooking Line: Place your fryer, flat-top griddle, and range along one side, with fire suppression overhead. This is your production heart and should sit opposite your cold line to avoid heat interference.
  2. Cold Prep Station: A prep table with cold storage underneath keeps ingredients close to hand. This is where sandwiches, tacos, and salads get assembled.
  3. Dry Storage: Shelving or cabinetry for non-perishable goods, dry ingredients, utensils, and disposable serviceware.
  4. Sinks & Sanitation: You’ll need a 3-compartment sink and a separate handwashing station. In most provinces, these are required to be separated by splash guards.
  5. Service Window: Placed on the passenger side, close to the point-of-sale system and above your trash bin and napkin dispenser.

Every component must be bolted, NSF-approved, and easily cleanable. Don’t overcomplicate your setup, simplicity wins in tight spaces.

Must-Have Food Truck Kitchen Equipment

To understand how to open a food truck in Canada, you’ll need to make the right equipment choices based on your menu, truck size, and energy source. Here’s a breakdown of what most successful food trucks start with.

Core Cooking Equipment:

  • Flat-top griddle or grill: Ideal for burgers, breakfast, or grilled wraps. Choose propane or electric based on your generator capacity.
  • Deep fryer: For fries, poutine, or anything crispy. Use a countertop gas fryer if space is a concern.
  • Steam table or hot holding cabinet: Maintains prepped food warm during peak hours.
  • Microwave or convection oven: Handy for reheating or baking. Ensure it fits your power budget.

Cold Storage:

  • Undercounter refrigerator or sandwich station: Convenient, space-efficient, and holds fresh ingredients at safe temperatures.
  • Small freezer: For proteins, frozen vegetables or sides, or dessert products. Chest styles are space-efficient.

Sanitation:

  • 3-compartment sink: Required to wash, rinse, and sanitize utensils.
  • Hand sink: It should be situated away from the regular sink and be easily accessible.
  • Soap, paper towel dispenser, and water heater: Non-negotiable in inspections.

Safety:

  • Fire suppression hood system: Required above any equipment using open flames. Should be certified and professionally installed.
  • Class K fire extinguisher: In case of fires involving grease. It should be easily visible and within reach.
  • CO2 and smoke detectors: Bare minimum safety that cannot be eliminated.

Everything has to be CSA-approved in Canada. The equipment must be rated for use on the move, where feasible, in order to meet provincial code.

Power Requirements for Food Trucks in Canada

Power setup is the most forgotten aspect of opening a food truck, and one of the most common reasons for costly delays. Your machinery is only as great as the power that it receives. You may be operating in downtown Toronto, hosting a one-day market in Kelowna, or coping with the Saskatoon winters, but having an understanding of your truck’s power needs is not negotiable.

Starting a Food Truck with the Right Power Set-up

A standard Canadian food truck will need 5,000 to 7,500 watts of dependable power. That amount can easily expand according to your menu, type of fuel, and climate.

Start by listing out all the electric appliances you’ll use, then total their wattage and add 20–25% overhead to avoid overloading your system. This buffer accounts for startup surges and seasonal variations.

Appliance

Average Wattage

Flat-top griddle 1,800W
Deep fryer 1,500W
Commercial refrigerator 700W
Sandwich prep table 600W
Microwave oven 1,200W
Lighting + POS system 400W
Total (base) 6,200W
+25% safety buffer 7,750W total

Here’s a practical breakdown of typical equipment: You’ll want a minimum 8,000W generator if your setup matches this load. Overshooting is better than undershooting, especially in cities like Vancouver or Montreal, where food truck downtime due to electrical issues can quickly kill your revenue for the day.

Power Source Planning by Region

  • Ontario & Quebec: Electrical Safety Authority (ESA) may require inspection of onboard electrical panels. Stay under max amperage thresholds or install an inverter panel.
  • Alberta & Saskatchewan: Popular to run mostly propane cooking setups with minimal electric draw. Focus more on refrigeration and lighting loads.
  • British Columbia: Often use shore power setups at festivals. Your generator must meet sound restrictions in cities like Victoria or Kelowna.
  • Manitoba & Atlantic Canada: Consider cold-start capabilities for generators in winter. Heated storage or battery backup may be necessary.

Planning on how to open a food truck with an energy profile with provincial rules in mind can save you thousands in last-minute upgrades.

Cooking Equipment: Propane vs. Electric

Depending on your setup, you’ll need to decide how much of your cooking line will run on propane versus electric. Here’s how they compare:

  • Propane: Ideal for food truck griddles, charbroilers, and fryers. Offers fast recovery times and cheaper long-term fuel costs. Needs TSSA inspection in Ontario and must be stored safely.
  • Electric: Better for consistent heat appliances like ovens or warmers. Requires larger generator capacity and dedicated circuits.
  • Hybrid setups: Becoming more common in cities like Toronto and Calgary. Use propane for hot-line cooking and electric for refrigeration, lighting, and low-power appliances.

Canada Food Equipment supplies CSA-approved propane fryers, griddles, and warmers ready for mobile applications. Browse our collection of food truck-safe cooking equipment with efficient BTU ratings and compact footprints.

Understanding Provincial Regulations for Food Truck Kitchens

Each province in Canada has different rules when it comes to equipment certification, power setup, plumbing, and inspections. Here’s a breakdown to help you navigate what’s needed depending on where you plan to operate:

Province

Licensing Notes

Power/Equipment Notes

Key Links

Ontario

TSSA required for gas; ESA certification for electrical work Fire suppression required; food-grade water tanks mandatory Ontario Mobile Food Premises

British Columbia

Local fire departments inspect fire suppression and propane setups ULc or CSA-listed appliances required; shore power common in events BC Fire Code Overview

Alberta

Alberta Health Services inspects mobile kitchens and plumbing Propane tanks must be inspected yearly; cold weather tank insulation highly recommended AHS Food Truck Guidelines

Quebec

MAPAQ requires full commissary plan; labels must be in French CSA-certified equipment required; plumbing inspections strict MAPAQ Mobile Food Requirements

Manitoba

Requires Mobile Food Unit License and fire inspection Noise ordinances apply to generators in Winnipeg Manitoba Health Permits

Nova Scotia

Nova Scotia Health Authority oversees permits and inspections Equipment must be easy to sanitize; winter setups require antifreeze protocols NSHA Food Vendor Guide

Always check with the municipality in addition to the province. Cities like Toronto, Calgary, and Montreal often have their own permitting processes that cover things like vending zones, parking, and waste disposal.

Get All The Help to Open a Food Truck in Canada

Opening a food truck is not just about great food, but also smart design, regulation, and choosing equipment that delivers performance without losing space or safety. To know how to open a food truck in Canada is to know how to utilize generators, propane, skinny kitchens, water tanks, and fire codes, yet remain on the move and profitable.

At Canada Food Equipment, we provide it all from compact refrigeration to ventless cooking solutions and mobile-friendly sinks. If you’re ready to build or remodel your food truck kitchen, we can help you build a space that works as hard as you do.

Whether it’s opening a burger truck in Alberta or starting a coffee truck in Halifax, a solid setup is what keeps the customers coming and your company expanding.

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